The Time Has Come

To Revolutionize The Oil & Gas Refinery Structures Via 

A Game-Changing Building Technology "The Rollie Rack's Way"

We Are Introducing

A NON-BRACED  STRUCTURE

  To Completely Eliminate Pipe Clashing Issues And Blockings Of Access Way   

"Every Engineer In The Industry Thinks This Is Not Possible, But Inventions Always Find A Way To Make Surprises.

This Non-braced Is Much Stable And Stronger Structure, Easier To Fabricate, Faster To Build, And Economical".

We left behind  the age-old problematic system we've been doing for decades associated with the never ending technical issues, sad stories, and struggles at the design office, fabrication shop, and at the construction site. This has to stop, "The Rollie Rack's Way" has come with a new system and methods to simplify the complicated as we radically change the way to design, fabricate, erect, construct, and revamp refinery structures and other similar structures with No bracing element but stable and stronger structure. No-bracing, means No-clashing with the pipes.

Design Philosophy

The Right Fix

The Good News

Our Trailer Video 

To View The Full Video Of The Technical Presentation Click  HERE 

Let's Get Started

  Via "The Rollie Rack's Way" 

CAN OUT-PERFORM ANY CONVENTIONAL METHOD BY FAR 

Such As: Stick-built, Modular, Precast Concrete, And Interconnecting Structures In Terms Of 

Cost, Schedule, Strength, Stability, Simplicity, Flexibility, Constructability, And Safety.

Everyone would agree, we're all tired enough in dealing with recycled and repeated problems when building new refineries and during their periodic revampings. What is not acceptable, these problems are exactly the same, time and time again from project to projects across the globe for centuries. We know the main culprit, is the traditional conventional system with primitive capabilities we've been employing in every refinery project across the globe. These methods are either: Stick-built, Modular, and Precast Concrete, and in so many cases, these aged-old methods are the main cause of delay in every project delivery. Find out below why?.

Problems Associated With The Traditional-Conventional Methods

1.  Overall Costing Problem

     Every new built Refinery' Always ends-up in over budget, Cost overrun, leading to EPC extra claims, often times lands in legal disputes.

2.  Engineering Integrity Problem

     Anomalies in strength and stability of structures leading to overloading, has limited design margin due to EPC's cost control to win a bid. 

3.  Schedule Problem

     Unpredictable project delivery, missing out Contract schedule. Conventional structures in refineries are main contributor of project delays. 

4.  Engineering Execution Problem

     Hardcore engineering calculation of structures are complex and exhaustive, has no room for flexibility, affecting the deadlines of issuance.

 
5.  Fabrication Problem

     Slow moving design execution delays the bulk of fabrication activities, changes in design adds to the pain, because there is no flexibility. 

6.  Materials Delivery Problem

     Huge volume of Deliveries of Fabricated items in multiple shapes and sizes complicates laydown and installation.

7.  Erection And Construction Problem

     The complex execution in the erection of structures by traditional-conventional methods has so much difficulties in meeting a deadline,

     then, if we add the compounded delays in engineering, fabrication, delivery of fabricated items, design changes, and the never-ending

     pipe changes at the project site can establish a big time delay in the over all erection phase. This delay-pattern is an industry trademark.

8.  Never-ending Piping Changes Problem

     Every design engineer and site enginer in the industry can attest this never-ending pipe changes problem has no possible solution, which

     dates back from the very first refinery until today. Changes in piping drags down the structure's team into a never-ending rework at the

     design office, fabrication yard, and at project site. This is a big contributor to extra claims and project delay.  

9.  Plant Revamping or Upgrading Problem

     This is the most risky package in any contract award. The employment of traditional-conventional method in executing a revamping work 

     at shutdown condition of an existing plant is a nightmare to all people doing the job. You cannot avoid hotwork or welding work to add

     new beams and columns to the existing structures. In every spark by welding can trigger an explosion, the industry is helpless on this.

10. Stressful Workplace 

     Summing up all the problems from nos.1 to 9 is a testament of a stressful workplace to everyone in a traditional-conventional execution.

Client's Satisfaction Is Difficult To Achieve In A Traditional-Conventional Methods

When Building Refineries and Processing Plant Projects.

So What's The Deal?

Rollie Rack's Systems can build the fastest refinery structures in the world, much prettier in looks than any existing structure built by the old system. New refineries build with "The Rollie Rack's Way" are branded.

The "WOW FACTORS"

Of Rollie Rack (A Stick-Built) That Can Never Be Matched

1.   Overall Cost - BETTER,

      Much Cheaper, the expected savings is 10 to 20% versus the current Stick-built system, and estimated to be much   

      cheaper than Modular rack by 30 to 40% and faster in delivery. The cheapest of all.

      Remark : You don't need a calculator to determine the huge cost savings once you viewed the 3D Models of the structures.

2.   Strength and Stability – BETTER,

      Robust with 50% margin, stable, highly resistant to sway, much stronger structural system, stronger base support connection

      while using smaller anchor bolts and thinner base plates. So, while the cost is massively reduced, it gets stronger.

      Remark : Every Structural Engineer can attest that the structure is robust, once you viewed the 3D Models, even less STAAD Cals.

3.   Schedule – BETTER,

      Estimated over-all time savings range from 20 to 30% when savings in engineering, fabrication, & erection are sum-up. Early delivery

      is influenced by faster execution in engineering, fewer items to be fabricated, and simpler erection execution with flexibility.  

      Remark : Every project planner would agree that old productivity rates needs to be revised completely for an earlier timeline.

4.   Engineering Execution – BETTER,

      Complex and exhaustive engineering execution is simplified and faster in delivery of drawings, provides design flexibility, compliant to

      piping requirements and international Design Codes. Pipes movement during design phase not an issue, it can be handled at the site.

      Remark : Every member of the engineering team will be confident to deliver their deliverables before due date for the first time ever.

5.   Fabrication Work - BETTER,

      Complex and slow movement in engineering execution can delay fabrication activities,  never-ending pipe changes add to the pain. 

      By employing our Rollie Rack Systems, fabrication can start straight away after 30% Model review. Find out how and why? 

      Remark : Every member of the fabrication team will be confident to deliver their fabricated items before due date for the first time ever.

6.   Materials Delivery – BETTER,

      Far fewer items with less total weight and variation in size and type, does not require large lay down areas.

      Remark : Every member of the delivery team can attest a much fewer items and tonnages on their list to the same type of project.

7.   Construction and Erection – BETTER,

      Far fewer items to be erected, erection is simpler, easier, and faster. Tolerance is not limited, less Manpower, and less crane utilization

      requirements. It does not even require highly skilled erectors to do the job.

      Remark : Every construction guy can attest how easy life is, to erect structures via "Rollie Rack's Way" over the conventional systems.

8.   Pipe Changes And Pipe Clashing Issues at Design and at Erection Stage – BETTER,

      It allows unlimited changes in piping, pipes can be moved or relocated anytime and anywhere with No limit, because the supporting 

      I-beam can follow any changes in piping at exact location with no limit and no field welding. It can be done in minutes of exercise.

      We have a patented signature in the connection system known as The "Peace Maker," dedicated to Piping and Structures Team.

      Remark : The industry has been helpless on pipe changes and clashing problems for centuries. The common battle grounds between

      piping team and structures team are during detailed engineering phase, 3D Model reviews, and at sites. At last, "peace has come."

9. Revamping And Upgrading Benefits - BEST OF ALL,

      9.a  Work is simplified, easier, quicker, and safer. Absolutely No hot work is required when adding new steel members to the existing.

      9.b  Allows new steel I-beams to be installed anytime and anywhere in minutes, can be moved repeatedly anytime with no hot work. 

      9.c  If pipe ways are over-crowded inside, allows new Cantilever I-beams to be installed to any existing steel column with no welding. 

      9.d  Also allows upward extension of new Columns anytime and anywhere to existing Steel Columns with no field welding.

      9.e  Allows new stairs, cage ladders, and miscellaneous boxes to be installed to existing steel columns anywhere, no welding.

      9.f  Highest level of Safety, by eliminating hot work in Revamping execution is a safe workplace in any form of a possible explosion.

      Remark : The riskiest execution of work is revamping of an existing refinery plant at shut down condition, because as long as there

      are hot works involved in revamping by conventional methods, explosion is on the frontline of Risks. The "Rollie Rack's Way" has no

      hot work, or field welding in all executions. It removes explosion on the front list. The revamping works becomes safer to all workers.

 10. Stress Free Workplace – BETTER,

      Result: The stressful workplace we all endured and experienced in dealing with Traditional-Conventional Execution is converted to a

      stress-free workplace environment via the "Rollie Racks Way".